2000: Using Simulation to Support Implementation of Flexible Manufacturing Cell

A simulation model was developed and tested using Taylor II to justify the implementation of a Flexible Manufacturing Cell (FMC). The current production capacity at the existing Continuous Flow (CF) assembly line must be increased and among other proposals, a FMC is highly recommended. Simulation models are developed, tested, verified, and the model sensitivity is evaluated. The simulation models provide valuable information about performance parameters, critical elements, and bottlenecks that may appear when the line capacities have been altered. Manufacturing line evaluation and assessment of the improvements from one layout to the other is accomplished by tracking performance parameters such as lead-time, throughput, work-in process, and resource utilization. The simulation models resulted in a more in-depth understanding of manufacturing parameters and clear understanding of the improvements achieved by switching to FMC. The FMC model showed a reduction in production lead-time, average WIP, the burn-in capacity, and the number of operators required.